Automatic Tray Winder for Chemical Fibers
This automatic tray winder is designed for winding chemical fibers at high speeds. It features an intelligent doffing unit and a flexible bobbin treatment system.
Technical Specifications
Overview
High-Efficiency Automatic Winding Solution
The Automatic Tray Winder is a new generation of textile machinery designed to meet high-production requirements for chemical fibers, supporting yarn counts from Ne.6 to the highest ranges. Featuring several patented inventions, this machine ensures stable performance and perfect package formation with a capacity of up to 72 spindles. It is engineered for professional textile environments, offering a flexible bobbin treatment system and intelligent automation to maximize operational efficiency.
Monitoring Technology
USTER QUANTUM 3SMARTWINDER 2
Key Performance Metrics
Performance Highlights
72 pcs
Max Spindles
60 m/min
Traverse Speed
13.5 s
Doffing Cycle
320 mm
Max Package Diameter
Doffing & Logistics
Intelligent Doffing Unit
- Intellectualized single spindle automatic re-start
- Adjustable piecing yarn fixing position
- Smart judgment of bobbin and package existence
- Manual and automatic doffing modes optional
- Automatic package transportation
- Pre-full wait package function for enhanced trolley efficiency
Bobbin Treatment
Bobbin Supply Capacity
| Configuration | Supply Rate |
|---|---|
| Single Plug | 3000 Pcs/Hour |
| Double Plug | 3300 Pcs/Hour |
System Capabilities
- Multi-channel logic judgment for interference-free treatment
- Automatic conveyor loop for empty bobbin return
- Automatic identification of empty vs. skinny bobbins
- Compatible with various bobbin dimensions and specifications
Piecing & Suction
High-Efficiency Piecing Unit
- Innovative yarn tail monitoring device
- Upper/lower air door control for reduced air consumption
- Vertical suction on straight rail for motion precision
- Vortex blowing system optimized for tube diameter
- CBF double-roll yarn end removing device (increases success rate by 5-8%)
Transmission
- Bobbins Delivery System
- Independent transport of empty and full bobbins via single belts driven by dedicated motors with deflection adjustment mechanisms.
Compliance
- Quality Standards
- ISO 9001Environmental ManagementOccupational Health & Safety
