Automatic Tray Winder for Chemical Fibers

This automatic tray winder is designed for winding chemical fibers at high speeds. It features an intelligent doffing unit and a flexible bobbin treatment system.

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Technical Specifications

Overview

High-Efficiency Automatic Winding Solution

The Automatic Tray Winder is a new generation of textile machinery designed to meet high-production requirements for chemical fibers, supporting yarn counts from Ne.6 to the highest ranges. Featuring several patented inventions, this machine ensures stable performance and perfect package formation with a capacity of up to 72 spindles. It is engineered for professional textile environments, offering a flexible bobbin treatment system and intelligent automation to maximize operational efficiency.

Monitoring Technology

USTER QUANTUM 3SMARTWINDER 2

Automatic winder electronic control unit and yarn guides — The electronic control unit featuring USTER QUANTUM 3 monitoring for precise yarn quality management.

Dual-screen control interface for automatic winder — Sophisticated dual-screen interface allows real-time monitoring of all 72 spindles and winding parameters.

Programmable control interface for industrial winding — User-friendly programmable interface for adjusting traverse speed and package density.

Key Performance Metrics

Performance Highlights

72 pcs

Max Spindles

60 m/min

Traverse Speed

13.5 s

Doffing Cycle

320 mm

Max Package Diameter

Doffing & Logistics

Intelligent Doffing Unit

Intellectualized single spindle automatic re-start
Adjustable piecing yarn fixing position
Smart judgment of bobbin and package existence
Manual and automatic doffing modes optional
Automatic package transportation
Pre-full wait package function for enhanced trolley efficiency

Automatic winder control panel and pneumatic systems — Integrated control panel with emergency stop and manual/auto reset functions for safe operation.

Bobbin Treatment

Bobbin Supply Capacity

Configuration	Supply Rate
Single Plug	3000 Pcs/Hour
Double Plug	3300 Pcs/Hour

System Capabilities

Multi-channel logic judgment for interference-free treatment
Automatic conveyor loop for empty bobbin return
Automatic identification of empty vs. skinny bobbins
Compatible with various bobbin dimensions and specifications

High-speed automated yarn winding system — Engineered for high-speed operation with integrated automation for chemical fiber processing.

Piecing & Suction

High-Efficiency Piecing Unit

Innovative yarn tail monitoring device
Upper/lower air door control for reduced air consumption
Vertical suction on straight rail for motion precision
Vortex blowing system optimized for tube diameter
CBF double-roll yarn end removing device (increases success rate by 5-8%)

Multi-station configuration with pneumatic controls — Multi-station configuration designed for high-throughput winding and automated bobbin handling.

Yarn spool and metal guides assembly — Precision metal guides ensure accurate yarn placement during high-speed winding operations.

Transmission

Bobbins Delivery System: Independent transport of empty and full bobbins via single belts driven by dedicated motors with deflection adjustment mechanisms.