Two-Wave Guardrail Roll Forming Machine

This roll forming machine produces two-wave guardrails. It uses galvanized steel sheet to fabricate metal railings of waved beams.

2 waves guardrail roll forming machine - Image 1

Technical Specifications

Overview

High-Performance 2-Wave Guardrail Production

This automated roll forming machine is specifically engineered to produce standard two-wave metal guardrails for roadway safety and highway barriers. Utilizing galvanized steel, the system fabricates high-strength waved beams designed to absorb impact energy during vehicle collisions. With a robust 30-ton construction and PLC-controlled automation, it offers a reliable solution for high-volume traffic safety infrastructure manufacturing.

Performance Metrics

Key Performance Metrics

12 m/min
Max Forming Speed
4 mm
Max Material Thickness
30 Tons
Total Weight

Technical Specifications

Compatible Materials
Galvanized steel sheet (as per drawing)
Material Thickness Range
3.0mm - 4.0mm
Production Speed
8-12 m/min (including punching)
Number of Forming Stands
15
Length Tolerance
±1.5mm per 3m

Power & Drive System

Auxiliary Power Components

  • Oil pump: 22kw
  • Leveling power: 11kw
  • Hydraulic Decoiler power: 4kw

Drive Mechanism

Universal Joint

Main Motor Power
22kw + 22kw
Voltage Requirement
380V / 3 Phase / 50 Hz (Customizable)

Components & Construction

Control System

PLC

Forming Roller Material
Cr12 with Chromed Treatment
Shaft Details
45# Steel, 110mm Diameter

Workflow & Dimensions

Operational Workflow

  • Hydraulic decoiler
  • Material guiding & leveling
  • Servo feeding
  • Hydraulic punching & cutting
  • Roll forming
  • Collection table

Machine Footprint (L*W*H)
12m x 2m x 1.2m

Technical drawing of 2-wave guardrail profile and machine dimensions
Detailed plan and cross-sectional view of the 2-wave guardrail profile showing hole placements and wave dimensions.
System component diagram for guardrail roll forming line
Complete production line layout including hydraulic un-coiler, leveling machine, punching unit, and PLC control system.

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