Grinding Ball Manufacturing Machine
This automated machine is designed for manufacturing grinding balls with diameters ranging from 40-130mm. It employs a metal mold casting process to produce steel grinding balls.
Technical Specifications
Overview
Automated Grinding Ball Production Line
This advanced, fully automated manufacturing line is engineered for the high-efficiency production of cast grinding balls essential for mining, cement plants, power stations, and the chemical industry. The system integrates multiple specialized machines, including core shooting, pouring, and mold-handling units, to streamline the entire casting process. Designed for operational flexibility, it supports simultaneous production of four different ball sizes and features remote diagnostic capabilities to maximize uptime and service quality.
Performance Metrics
Annual Capacity
15,000 ton/year
Max Capacity
5,000 ton/year
Min Capacity
- Pouring Line Speed
- 25 seconds
System Components
Included Components
- Open mold machine
- Close mold machine
- Turnover machine
- Residual sand cleaning machine
- Core shooting machine
- Reversing machine
- Pusher mold machine
- Blow sand machine
- Pouring machine
- Roll gang
Operational Features
Key Advantages
Smooth roller operationLow labor requirementNon-interfering production linesMulti-size concurrent productionRemote WiFi diagnostics
- Operating Personnel
- 3-4 operators for the entire line
Process Workflow
Technological Process
| Step | Action |
|---|---|
| 1 | Preheat iron mould |
| 2 | Shoot sand to mould |
| 3 | Check and adjust sand |
| 4 | Pouring molten metal |
| 5 | Open mold and extract balls |
| 6 | Clean residual sand |
| 7 | Re-moulding |
Applications
- Target Industries
- MiningCement PlantsPower StationsChemical Industry
