Copper and Aluminum Wire Stranding Machine
This machine manufactures wire without back twisting, accommodating copper strand, aluminum strand and ACSR. When equipped with a pressing device, it strands sector conductor, round conductor, and compacted & pre-spiraled separated conductor.
Technical Specifications
Overview
High-Performance Wire Stranding Solution
This versatile stranding machine is engineered for the efficient processing of both copper and aluminum wires, offering flexible loading options including bottom, top, and side-loading configurations. It features advanced pneumatic or manual bobbin clamping with mechanical safety locking to ensure stable operation during high-speed production. The system integrates precise tension control and wire-breakage testing to maintain consistent conductor quality and prevent loosening during cutting.
Key Performance Metrics
Key Performance Metrics
55.1 m/min
Max Production Speed
45 mm
Max Production Diameter
2,500 mm
Haul-off Wheel Diameter
Technical Specifications
Single Wire Diameter Range
| Material | Min Diameter (mm) | Max Diameter (mm) |
|---|---|---|
| Copper | 1.5 | 5 |
| Aluminum | 1.8 | 5 |
- Stranding Cage Speed
- 46 - 164 r/min
- Stranding Pitch Range
- 50 - 1197 mm
Operational Features
Bobbin Clamping System
- Pneumatic clamping
- Manual clamping via worm gears
- Manual clamping via hand wheels
- Integrated mechanical safety locking
- Bobbin Loading Methods
- Bottom-loadingTop-loadingSide-loadingIndividual LoadingIntegral Loading
Control Systems
Automation & Electrical
- PLC and Touch Screen interface
- Digital DC drivers for motor control
- Real-time data modification and display
- Triple-mode wire-breaking test (Mechanical/Electrical/Hybrid)
- Pay-off Tension Control
- Mechanical friction or constant air force tension with electronic control
Machine Configuration
Standard Components
Pay-off StrandStranding CartageCompact Die StandDouble Draught WheelsTake-up DeviceTraverse DeviceTaping Head
- Cage Construction
- Whole shaft design without eccentricity for stable rotation
