Bimetallic Lug Connector

These bimetallic lugs facilitate transition connections between aluminum cable and copper ends of electrical equipment. They feature prefilled jointing compound and clear markings for correct crimping.

CAL-BS BIMETAL LUG - Image 1

Technical Specifications

Product Overview

High-Performance Bimetallic Termination

The CAL-BS Bimetallic Lug Connector is engineered for the transition connection between aluminum or aluminum alloy cables and copper electrical equipment in medium voltage applications. Featuring a friction-welded construction, these lugs ensure a reliable electrical and mechanical bond between the aluminum barrel and copper palm, effectively preventing galvanic corrosion. The oil-blocking structure and prefilled jointing compound enhance long-term performance and protection in demanding power distribution environments.

Technical Features

Key Features

  • Oil blocking structure for enhanced reliability
  • Friction welded for superior mechanical strength
  • Clear markings on barrel for precise crimping location
  • Prefilled with jointing compound to prevent oxidation
  • Designed for transition between dissimilar metals

Material Specifications

Material Composition

99.5 %
Aluminum Purity (Al)
99.9 %
Copper Purity (Cu)

Standards & Compliance

Standard

IEC61238-1:2003

Sizing & Dimensions

Small to Medium Lug Dimensions

TypeConductor (mm²)L (mm)d (mm)D (mm)
CAL-10BS10694.516
CAL-35BS3569816
CAL-70BS707610.920
CAL-120BS1209513.725
CAL-240BS24099.519.532

Conductor Size Range
10mm² to 1000mm²
Available Stud Sizes
M8M10M12M14M16M18M20

Technical specification table for CAL-BS bimetallic lugs 10mm to 95mm
Detailed dimensions and crimping die requirements for small to medium conductor sizes.
Specification data for 120mm to 150mm bimetallic lugs
Dimensional data for medium-range cable connectors.
Technical data for heavy duty bimetallic lugs up to 500mm
Specifications for high-capacity connectors including stud sizes and pack quantities.
Large scale bimetallic lug specifications up to 1000mm
Technical parameters for industrial-scale cable terminations.

Installation

Compatible Die Series

  • ML series (Hex)
  • MLKA series (Indent)

Recommended Crimping
Hexagonal CrimpingIndent Crimping

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