Bimetallic Lug Connector

These bimetallic lugs are used for transition connection of aluminum cable or aluminum alloy cable with copper end of electrical equipment in medium voltage. They feature an oil blocking structure and are friction welded.

CAL-BG BIMETAL LUG(Germany norm) - Image 1

Technical Specifications

Product Overview

High-Performance Bimetallic Transition Lugs

These bimetallic lugs are specifically designed for the transition connection between aluminum or aluminum alloy cables and copper ends of electrical equipment in medium voltage applications. Manufactured using a high-strength friction welding process, they ensure a reliable bond between the aluminum barrel and copper palm to prevent galvanic corrosion. Each unit comes pre-filled with jointing compound and features clear markings for precise crimping according to DIN standards.

Technical Standards

Manufacturing Standard

DIN 46329Germany Norm

Material Specifications

Material Purity

  • Aluminum (Al) ≥ 99.5%
  • Copper (Cu) ≥ 99.9%

Key Features

Design & Construction
Oil blocking structureFriction weldedPre-filled jointing compoundCrimp location markingsHigh conductivityCorrosion resistant

Application Range

Conductor Size Range

16 mm²
Min Conductor
400 mm²
Max Conductor

Dimensional Data (Small - Medium)

Specifications (16mm² - 95mm²)

TypeConductor (mm²)Stud SizeL (mm)Crimping Die
CAL-16BG-816M868DL12
CAL-25BG-1025M1068DL12
CAL-35BG-1235M1277DL14
CAL-50BG-1050M1077DL16
CAL-70BG-1270M1285DL18
CAL-95BG-1295M1290.5DL22

Bimetallic Lug technical drawing and specification table for sizes 16 to 95 mm²
Technical dimensions and crimping die requirements for small to medium conductor sizes.

Dimensional Data (Large)

Specifications (120mm² - 400mm²)

TypeConductor (mm²)Stud SizeL (mm)Crimping Die
CAL-120BG-12120M1292DL22
CAL-150BG-12150M12104DL25
CAL-185BG-12185M12105.5DL28
CAL-240BG-12240M12118.5DL32
CAL-300BG-16300M16124DL34
CAL-400BG-12400M12133.5DL38

Bimetallic Lug technical drawing and specification table for sizes 120 to 400 mm²
Detailed measurements for heavy-duty conductor applications up to 400mm².

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