Automatic Grinding Ball Production Line
The automatic grinding ball production line is engineered for producing cast grinding balls used in mining, cement plants, and power stations. It integrates mold preheating, sand shooting, pouring, and demolding processes for efficient production.
Technical Specifications
Overview
High-Efficiency Automatic Grinding Ball Production Line
This advanced production line is engineered for the high-volume manufacturing of cast steel grinding balls used in mining, cement, and power industries. It features a fully automated technological process from iron mold preheating to sand shooting and final molding, ensuring consistent product quality and minimal manual intervention. With the capability to run four different ball sizes simultaneously, it offers exceptional operational flexibility and industrial-grade reliability.
Technical Specifications
Casting Process
Metal Mold Casting
- Model Number
- ZQJX40-130-F4
- Grinding Ball Size Range
- 40-130mm
- Primary Material
- Steel
Performance Metrics
Performance Highlights
3 Persons
Minimum Operators
25 sec
Pouring Line Speed
4 Types
Simultaneous Mold Sizes
Process Workflow
Production Stages
- Preheat iron mould
- Shoot sand to iron mould via core shooting machine
- Check iron mould and adjust sand levels
- Pouring melting water
- Open mold and extract grinding balls
- Clean out residual sand
- Moulding again
System Components
- Integrated Machinery
- Open Mold MachineClose Mold MachineTurnover MachineCore Shooting MachinePusher Mold MachinePouring MachineRoll GangBlow Sand Machine
Applications
- Target Industries
- MiningCement PlantsPower StationsChemical Industry
Operational Advantages
System Benefits
- Alternating live and non-live rollers for smooth operation
- Continuous operation capability even if a mould is missing
- Non-interfering moulding and pouring lines for stabilized throughput
- Reduced labor requirements (only 3-4 operators needed)
- High-speed pouring cycle of 25 seconds
