Autoclaved Aerated Concrete Production Line
This production line is designed for the production of autoclaved aerated concrete. The system includes material storage, mixing, casting, cutting, autoclaving, and product handling.
Technical Specifications
Overview
High-Efficiency AAC Block Production
This Autoclaved Aerated Concrete (AAC) production line is a comprehensive, automated system designed for the large-scale manufacturing of lightweight concrete blocks. The line integrates raw material processing, precision batching, advanced cutting, and high-pressure steam curing to ensure consistent product quality. With an annual capacity of 200,000 cubic meters, it offers a reliable solution for producing high-strength, dimensionally accurate building materials.
Production Capacity
Annual Output
200,000 m³
Annual Capacity
Key Components
Raw Material Equipment
- Silos for lime, gypsum, and cement powder
- Dry powder ball mills
- Wet ball mills
- Crushers
- Elevators and conveyors
- Slurry transition tanks
Processing & Handling
- Batching and mixing building
- Horizontal and vertical cutting machines
- Autoclaves for high-pressure curing
- Steam boilers
- Transfer cars and traction machines
- Packaging and stacking area
Process Flow
Production Stages
| Stage | Description |
|---|---|
| Material Preparation | Crushing and milling of lime, gypsum, and sand into powder or slurry. |
| Batching & Casting | Precise mixing of materials and casting into molds. |
| Pre-curing & Cutting | Initial hardening in pre-curing rooms followed by precise wire cutting. |
| Autoclaving | High-pressure steam curing in autoclaves to achieve final strength. |
| Handling | Separation of finished blocks and final packaging for transport. |
Technical Features
Automation Level
Fully Automated FlowIntegrated Quality ControlPrecision Batching
- Infrastructure Requirements
- Power Distribution RoomSteam Boiler SystemDust Collection SystemPre-curing Rooms
