Light Keel Roll Forming Machine

This high-speed machine produces light steel keels at up to 80 meters per minute. It is engineered for efficient and precise forming of light gauge steel profiles.

80m/min High speed light keel roll forming machine - Image 1

Technical Specifications

Overview

High-Speed Light Keel Production

This high-speed roll forming machine is engineered for the efficient production of light gauge steel profiles, reaching industry-leading speeds of up to 80m/min. Designed for quiet operation and minimal material waste, it features a suspended structure and a sealed gear box for enhanced durability. The system is highly versatile, allowing for quick mould changes to produce various profiles including angles, studs, tracks, and furring channels.


High-speed light keel roll forming machine overview
The machine is capable of high-volume manufacturing at speeds of 80 meters per minute.

Performance Metrics

Key Performance Indicators

80 m/min
Maximum Forming Speed
135 mm
Max Feeding Width
5,000 kg
Standard Decoiler Capacity

Technical Specifications

Technical Parameters

ParameterDetails
Main Motor Power15KW (Dependent on final design)
Hydraulic Station Power5.5KW (Dependent on final design)
Control SystemMitsubishi PLC & Converter
Voltage Requirement380V, 3-Phase, 50Hz (Customizable)
Machine DimensionsApprox. 16m * 1.1m * 1.2m
Cutting Blade MaterialCr12 mold steel with quench treatment

Production Capabilities

Supported Profiles
AngleStudTrack38 Main Furring50 Furring

Galvanized steel corner bead profile
Example of a 90-degree angle profile produced with precision.
Galvanized steel stud track profile
U-shaped stud track profile for drywall construction applications.

Design Features

Mechanical Advantages

  • Sealed gear box for protection and longevity
  • Suspended structure design
  • Turbine vortex rod drive system
  • Double head decoiler for easy material turning
  • Noiseless operation
  • Zero material waste during production

Process Flow

Production Stages

  • Decoiler / Uncoiler
  • Feeding device
  • 12 Forming stations
  • Straightening device
  • Punching station
  • Hydraulic cutting unit
  • Servo tracking system
  • Receiving table

Roll forming station detail
Precision-engineered forming stations ensure consistent profile dimensions.

Material Compatibility

Raw Materials

Cold-rolled steel stripHeat-treated galvanized steel strip

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