Dry Mortar Production Line
Dry mortar production lines, also known as pre-mixed mortar systems, produce factory-batched and blended ingredients under controlled conditions. Requiring only water addition at the job site, the resulting mortar offers consistent quality, controlled inventory, and savings in both time and labor.
Technical Specifications
Overview
High-Efficiency Dry Mortar Production
This dry mortar production line offers a highly-controlled factory process for batching and blending ingredients, ensuring consistent quality and reduced labor costs compared to job-site mixing. By incorporating various chemical additives, the system produces mortar with superior bonding, thermal insulation, and crack-resistance properties. The modular design allows for rapid production of specialized construction materials that improve building longevity while decreasing overall mortar usage.
Technical Specifications
Production Line Models
| Model Type | Capacity (t/h) | Area (m²) | Height (m) | Automation Level |
|---|---|---|---|---|
| Simple | 1~15 | 40 | 5~10 | Manual batching and packing |
| Basic | 5~15 | 40-60 | 6~10 | Manual batching, automatic packing |
| Semi-automatic Serial | 5~15 | 40~80 | 8~12 | Auto-batch coarse, manual additives |
| Semi-automatic Tower | 5~50 | 40~100 | 10~25 | Auto-batch coarse, manual additives |
| Fully Automatic Tower | 5~100 | 60~500 | 10~25 | Full automatic batching and packing |
Maximum Rated Capacity
System Components
Core Components
- Raw Material Storage Silos
- Sand Drying Unit
- Bucket Elevator
- Spiral Conveyor
- Weighing System
- Mixer
- End Product Silo
- Bagging System
- Dedusting System
- Computer Control System
- Air Compressor
- Air-phase Balance System
- Steel Structure
Applications
Supported Mortar Types
- Bonding Mortar (Masonry, Tile Adhesive, Anchorage)
- Decoration Mortar (Plaster, Putty, Colorful finishes)
- Protection Mortar (Water-proof, Anti-corrosion, Self-leveling)
- Insulation Mortar (Thermal and Sound)
- Specialty Mortar (Repair, Mildewproof, Shielding)
Raw Materials
Compatible Raw Materials
- Binders: Cement, hydrated lime, anhydrite, gypsum
- Fillers: Silica sand, quartz sand, limestone, dolomite, perlite
- Mineral Admixtures: Slag, fly ash, pozzolana, silica powder
- Chemical Additives: Cellulose esters, superplasticizers, air entraining agents
Performance Features
- Operational Advantages
- Consistent QualityControlled InventoryTime SavingLabor Cost ReductionCrack ResistanceThermal InsulationWear-proof
