Double Shield Tunnel Boring Machine

Double shield TBMs ensure efficient and safe tunneling in various rock conditions. These machines combine the functions of open-type gripper TBMs and single shield TBMs, enabling simultaneous segment installation and excavation in stable rock.

Double shield TBM - Image 1

Technical Specifications

Overview

High-Efficiency Double Shield TBM

This double shield Tunnel Boring Machine (TBM) is engineered for fast and safe tunneling in both stable and unstable rock conditions. By integrating the functions of open-type gripper and single shield TBMs, it allows for simultaneous excavation and segment installation in stable geology, significantly increasing project speed. It is an ideal solution for boring long tunnels in hard rock, offering versatility through its dual-mode operation for fractured or weak ground.

Operational Principles

Operational Modes

  • Stable Rock Mode: Simultaneous excavation and segment installation using gripper shoes.
  • Fracture Zone Mode: Retracted telescopic shield acting as a single shield TBM.
  • Auxiliary Thrust: Advances by pushing against segment rings in weak ground.

Technical Features

Key Technical Features

  • Advanced drilling system for real-time geologic mapping.
  • High wear-resistant cutterhead made of Hardox or composite chromium-carbide plates.
  • Double row cylindrical roller thrust bearings for long service life.
  • PLC control system for real-time monitoring and data collection.
  • Innovative transport system for segments and construction consumables.
  • Modular shield structure for easy in-situ assembly and disassembly.

Double Shield TBM in assembly area
The main drive and shield assembly of a large-diameter TBM.

Core Components

Main Machine Components
CutterheadMain BearingTelescopic ShieldGripper ShieldAuxiliary Thrust CylindersSegment ErectorBelt ConveyorControl Cabinet

Diagram of Double Shield TBM components
Detailed layout of the TBM including cutterhead, thrust systems, and segment handling equipment.

Project References

Excavation Diameters

6,470 mm
Max Diameter
4,030 mm
Min Diameter

Project Track Record

Project TypeDiameter (mm)Units Used
Lanzhou water diversion5,4901
Southwestern China water diversion5,5602
Middle East water diversion5,2701
Qingdao Metro6,3003
Shenzhen Metro Line 86,4703
Gansu urban/rural water supply4,0302
Kaliwa Dam (Philippines)4,8001

TBM for metro project
Double shield TBM prepared for urban subway excavation.
Tunnel breakthrough achievement
Successful breakthrough of a double shield TBM on a major metro line project.

Applications

Primary Applications

Subway ConstructionRailway TunnelsWater DiversionHard Rock BoringUrban Infrastructure

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