Bimetallic Lug Connector for Aluminum to Copper Transition

These bimetallic lugs are used for transition connections of aluminum or aluminum alloy cables to copper ends of electrical equipment in low voltage systems. They provide a reliable electrical connection between dissimilar metals.

ATL BIMETAL LUG - Image 1

Technical Specifications

Overview

High-Performance Bimetallic Transition Lugs

These ATL bimetallic lugs are engineered for the critical transition connection between aluminum or aluminum alloy cables and copper electrical equipment terminals. By utilizing a friction-welded construction of high-purity aluminum and copper, they effectively eliminate galvanic corrosion in low-voltage applications. Each lug comes pre-filled with jointing compound and features clear barrel markings to ensure precise and reliable crimping every time.

Material & Construction

Material Composition

99.5 %
Aluminum Purity (Al)
99.9 %
Copper Purity (Cu)

Corrosion Protection

  • Epoxy resin applied on copper-aluminum contact area
  • Pre-filled with jointing compound
  • Friction welding prevents galvanic oxidation

Manufacturing Process
Friction welded barrel with copper palm

Technical Specifications

Application Range
Low voltage transition for Al/Al-alloy cables to copper terminals
Crimping Standard
Compatible with DIN standard crimping dies

Product Range (Small to Medium)

Small to Medium Conductor Sizes

TypeConductor Size (mm²)Stud SizeLength (mm)Die Recommendation
ATL16-8/1016M8/M1052DL12
ATL25-8/1025M8/M1060DL12
ATL35-8/10/1235M8/M10/M1267DL14
ATL50-8/10/1250M8/M10/M1272DL16
ATL70-8/10/1270M8/M10/M1286DL18

Technical dimension table for small to medium bimetallic lugs
Detailed dimensions and crimping die requirements for 16mm² to 70mm² conductor sizes.

Product Range (Large)

Large Conductor Sizes

TypeConductor Size (mm²)Stud SizeInner Diameter (mm)Die Recommendation
ATL9595M10/M12/M1613.2DL22
ATL120120M10/M1214.7DL22
ATL150150M10/M12/M1616.3DL25
ATL185185M12/M1618.3DL28
ATL240240M12/M1621DL32
ATL300300M16/M2023.3N/A

Technical dimension table for large bimetallic lugs
Specifications for heavy-duty applications ranging from 95mm² up to 300mm² conductors.

Installation Features

Installation Features
Clear Barrel MarkingsPre-filled CompoundDIN CompatibleEasy Alignment

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